Vulcanizing Press

Vulcanizing Press

Suraksha Conveyors Vulcanizing Presses offer quality equipment designed for trouble-free operation in the harshest conditions. Our presses are easy to set-up and operate. Suraksha Conveyors presses are built to provide uniform heating and pressure across the entire splice area, with heating up to 360F (180C) and specific pressure up to 200 psi(14kg/cm2). Its quick heating and Integrated Cooling enable short splicing cycles cutting downtime.

Suraksha Conveyors Presses are designed to be used stand-alone or in combination with other Suraksha Conveyors presses. All vulcanizing presses are designed to customer’s requirements for belt widths, splice lengths, combinations, voltages, configurations, etc. Listed below are some of the features:

Control Panel:

  • Digital display shows exact temperature reading in each heating plate via PT 100 thermo-sensor
  • Electronic controller for quick and simple programming of temperature
  • Digital display for set and actual temperatures
  • Manual backup in case of electronic controller failure
  • Optional Timer function
  • Can be provided in three-phase current or AC

Hydraulic Cross Beams

  • Lightweight Aluminum Alloy with hydraulic pressure system provides maximum tensile and bending strength with minimum weight
  • End bolts are designed within the cross beam profile providing higher safety
  • Built-in protection against hose breakage. The cross beam pressure is maintained in case a hose breaks or there is a sudden drop in pressure
  • Compact, light metal cylinders provide high-pressure for even surface pressure. Recommended pressure for fabric belts is 8 kg/cm2 and 12 kg/cm2 for steel cord belts
  • Quick and simple pressure build-up using a reciprocating piston hand pump or a motor-driven pump unit

Heating Platens

  • Regulation via thermo-sensor PT 100
  • Heating plates made of corrosion-resistant aluminum alloy
  • Designed for Rhombic splices(16.7°; 22°; 26°)
  • Heating plates combined with hydraulic pressure systems allow splicing even on partially worn belts
  • Optimum pressure and temperature distribution
  • Air and/or water cooling available
  • Robust, flush fitting electrical connections guarantee safe operation
  • Platens are designed to be used in combination or stand alone. This makes the presses easier to maneuver

Pressure is built up with a motor-driven pump unit or manually with a reciprocating piston hand pump

Reciprocating Piston Hand Pump

  • Pressure is limited to 450 bar (6.5K psi) – 700 bar (10K psi) available
  • Usable Oil Volume of 10 liters (2.6 gallons)
  • Pressure gauge for pressure control

Motor-driven Pump Unit

  • Pressure limited to 450 bar (6,500 psi)
  • supplied complete with tubular protective frame, pressure gauge, hose coupling and valves
  • 400 V, 50 Hz (other voltages on request)
  • Rating 1.1 kW